co-nele intensive mixer

Ceramics

CO-NELE

CO-NELEIntensive Mixeris the leading mixed granulation preparation technology for industrial ceramics

Intensive mixers are essential equipment in the ceramic industry for achieving homogeneous mixing of ceramic bodies,which is critical for ensuring consistent product quality.These mixers are designed to handle a wide range of ceramic formulations,including those with high solid content,high viscosity,or challenging rheological properties.

Intensive Mixer for the Ceramic industry Mixing and Granulating

Types of Intensive Mixers for Ceramic Bodies

High-intensity mixers
Use high-speed rotors to break down agglomerates and ensure uniform dispersion of powders,binders,and liquids.
Ideal for slip preparation,engobes,and glaze mixing.
Provides thorough kneading and de-airing.
Used for high-viscosity pastes and ceramic slurries.
Intensive mixers as Vacuum Mixers
Removes entrapped air during mixing,crucial for high-density ceramic products.
Planetary Mixers
Rotating blades move in a planetary motion for uniform mixing.
Used for plastic clay bodies in brick,tile,and structural ceramics.

Key Features Intensive mixers in mixing ceramic
Mixing Efficiency:Should ensure complete homogenization without dead zones.
Material Compatibility:Stainless steel or wear-resistant linings for abrasive ceramic powders.
Adjustable Speed&Torque:To handle different ceramic compositions.
Temperature Control:For temperature-sensitive formulations.
Ease of Cleaning&Maintenance:Quick discharge and CIP(Clean-in-Place)systems reduce downtime.
CO-NELE Intensive mixer has been the provider of technologies for the preparation of raw materials and bodies in the ceramic industry.
Molding compounds
molecular strainers
proppants
varistor compounds
dental compounds
cutting ceramics
grinding agents
oxide ceramics
grinding balls

ferrites

Traditional Ceramics:Tile bodies,sanitaryware,tableware.
Advanced Ceramics:Alumina,zirconia,silicon carbide mixes.
Electronic Ceramics:Ferrites,dielectric compositions.
Refractories:High-alumina,magnesia-based mixes.

Mixing,Granulating&Drying in one unit

Intensive Mixer in ceramics bodies
ceramic tiles
stove tiles
refractory bricks
abrasives
carbon materials
technical ceramics
Intensive Mixer for preparation of granules
molecular sieves
proppants
grinding balls
expanded sand/clay

Intensive Mixer for preparation of granules

Granules are produced by CO-NELE intensive mixers with an inclined mixing pan.These mixers come with features which are similar to the combination of an intensive mixer with a non-inclined mixing pan and a disk pelletizer.As the result,fne sub-stances can be homogenized and pelletized in a single unit.Thanks to the fexibility of the CO-NELE intensive mixer,the grain spectrum can be controlled within widelimits:

at high tool speeds,dry basic materials are homogenized to optimum efect and micro-granules formed through the addition of liquids

at low tool speeds,bigger granules of up to 6 mm can be formed and rounded
co-nele intensive mixer
CO-NEEL intensive mixer prove particularly useful in the preparation of fiber materials.
First the mixer can be used for the separation of all types of fibers,then it can coat them with fillers and binders in a gentle follow-up operation.
•carbon ceramics
•fiber-reinforced ceramics
Preparation of slurries
Spray slurry for
•wall and floor tiles
•utility ceramics
•technical ceramics
Casting slurry for
•sanitary ceramics
•technical ceramics
•utility ceramics
Dispersing of
•green scrap and drying scrap from tile production
•returns from sanitary ware production(plaster waste,green scrap and white scrap)
•lathe scrap from insulator production
•filter cake
Preparation of dispersible raw materials such as
•clay
•kaolin
CO-NELE intensive mixer preparation of bodies with a high solids content,pasty bodies and highly viscous bodies.
The special co-nele working principle enables selective control of the power input via the speed of the mixing tool.
High tool speeds allow
•agglomerates to be disintegrated perfectly
•solids to be dissolved or dispersed completely

•primary particles to be completely coated with an organic solvent film

Ceramic Intensive mixer


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