co-nele intensive mixer

Refractory

CO-NELE

CO-NELE Refractory Mixers Machine can provide special experience and expertise in these product areas:

Planetary Mixers for Refractory

Planetary Mixers for Refractory

CO-NELE refractory mixer operates in a planetary manner, quickly mixes various refractory materials, has high efficiency, mixes evenly without dead corners, and is automated, making it easy to arrange in various refractory production lines.
Processing capacity: 50L-6000L

Intensive mixer for refractory

Intensive Mixers for Refractory

CO-NEEL refractory material strong mixer can operate according to the countercurrent or cross-flow principle, quickly mix and granulate, with high mixing uniformity, high ball formation rate, automatic production, and flexible application in various refractory material production lines.
Processing capacity: 1L-3000L


Intensive Mixers for Refractory Granulation Preparation

Intensive Mixers for Refractory Granulation Preparation

CO-NEEL refractory material strong mixer can operate according to the countercurrent or cross-flow principle, quickly mix and granulate, with high mixing uniformity, high ball formation rate, automatic production, and flexible application in various refractory material production lines.
Processing capacity: 1L-3000L


Pressure-regulated lifting type wheel roller high-speed Refractroy mixer

Pressure-regulated lifting type wheel roller high-speed Refractroy mixer

CO-NELE pressure-adjustable lifting high-speed roller mixer is a high-end mixing equipment designed by our company for the ceramic and refractory industries. The mixed materials are uniform, efficient, and have no dead angles. The mixed materials have high density and small pores. The pressure-adjustable lifting system is designed, which can flexibly adjust the pressure, lift the roller, form a pressure-maintaining overflow function, and has a high degree of automation, which greatly improves production efficiency.

Mixing volume: 0.3T-2T


CO-NELE Refractory Mixers Machine Case

Refractory mixers case

Unshaped refractory materials

Unshaped refractory materials(also known as bulk refractory materials)refer to refractory materials that can be directly constructed by pouring,ramming,spraying,etc.without high-temperature sintering and forming.They are characterized by strong flexibility and convenient construction.
Castables
Composition:aggregate(such as high-alumina bauxite,corundum)+fine powder(such as alumina micropowder)+binder(calcium aluminate cement,sol).
Features:good fluidity,can be cast into complex shapes,and need to be mixed with water before use.
Application:blast furnace iron ditch,electric furnace top,cement kiln mouth.
Subdivision type:
Low cement castable(LCC):cement content<8%,high temperature strength.
Self-flowing castable:no vibration is required,and the gap is automatically filled.
Anti-explosion castable:add explosion-proof fiber(such as stainless steel fiber).
Ramming Mixes
Composition:coarse-grained aggregate+binder(phosphoric acid,resin).
Features:Needs mechanical or manual compaction,low porosity,strong corrosion resistance.
Application:Induction furnace lining,blast furnace bottom,iron ladle working layer.
Gunning Mixes
Composition:Similar to castables,but with finer particle size.
Features:Rapidly repair kiln linings by spraying with a gun wet/dry method.
Application:Repair of converters,ladles,and hot air ducts.
Plastics
Composition:soft clay+aggregate+plasticizer(such as lignin).
Features:High plasticity at room temperature,directly rammed or extruded.
Application:Heating furnace roof,soaking furnace lining.
Refractory Mortars
Composition:fine powder(matching the main material)+binder(water glass,phosphate).
Features:Used for masonry joints of shaped products,high temperature resistant bonding.
Types:Siliceous mud,high-alumina mud,magnesia mud,etc.

Shaped Refractory products: Press bodies for all types of bricks, including hot mixtures Bodies for insulating firebricks Granules for isostatically pressed products Unshaped Refractory products: Dense vibratable masses, casting slips, ramming mixtures, and spraying mixtures Thermal insulation mixtures Mortar and putties Dry mixes


Refractory products(Shaped Refractories)
Formed products made by molding(press molding,extrusion molding)and high-temperature sintering,with fixed shapes and sizes,such as bricks,plates,tubes,etc.
Refractory Bricks
Silicon bricks:SiO₂>93%,acid resistance,used in coke oven carbonization chamber.
High-alumina bricks:Al₂O₃48%~75%,good thermal shock resistance,used in cement kiln transition zone.
Magnesium bricks:MgO>85%,alkaline slag resistance,used for electric furnace walls.
Silicon carbide bricks:mainly SiC,good thermal conductivity,used for aluminum electrolytic cells.
Magnesium carbon bricks:MgO+graphite,strong resistance to slag erosion,used for converter linings.
Precast Shapes
Features:Prefabricated into special-shaped components(such as vaults and burner bricks)in the factory,reducing on-site construction time.
Material:Castable or plastic prefabricated,used after curing.
Application:Ladle cover,heating furnace door.
Fiber Products
Ceramic fiber blanket/board:lightweight,low thermal conductivity,used for furnace lining insulation layer.
Crystal fiber module:temperature resistance>1400℃,used in petrochemical cracking furnace.
Functional products
Breathable brick:used at the bottom of the ladle,argon is passed to stir the molten steel.
Slide brick:sliding water outlet of the ladle,controlling the flow rate of molten steel.
Slag weir:isolating slag in the continuous casting tundish.


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