co-nele intensive mixer

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Metallurgy

CO-NELE

CONELE Intensive mixers in the metallurgy industry have been proven true in many projects and can be summarized as follows:

*Completely homogeneous sinter raw mix
*High and even sinter bed permeability
*High productivity of the sinter plant even with
*High portions of fine and ultrafine iron ore
*Reduced energy consumption
*Low solid fuel consumption
*Equalized burn-through zone
*High and stable sinter quality

Intensive mixer for sintering pellets MetallurgyMetallurgy

CO-NELE IS A leader In Powder Metallurgy Mixing&Granulation Preparation
1.CR type Intensive Mixer
Function:Efficient mixing is achieved through the reverse movement of the rotor and the container,achieving uniform mixing of powders and additives,and has granulation,heating,vacuum,and cooling functions.
Core features:
High shear force:suitable for difficult-to-mix materials(such as powders with large density differences).
Controlled atmosphere:inert gas(such as N₂)can be passed to prevent oxidation.
Heating/cooling jacket:for temperature-sensitive materials(such as wax-based lubricants).
Wear-resistant design:lined with carbide or ceramic to reduce metal contamination.
Intensive MixerTypical applications:
Mixed metal powders(such as iron-based,copper-based,and carbide powders).
Add lubricant(zinc stearate,paraffin)or binder(PEG,resin).
Prepare feed(such as metal-plastic mixture for MIM process).
2.Mixing granulator(integrated mixing and granulation equipment)
Function:Spray liquid binder(such as water,alcohol,polymer solution)while mixing,form particles through mechanical action,and improve the compressibility and fluidity of powder.
Process advantages:
One-step completion:reduce process transfer and improve efficiency.
Controllable particles:obtain different particle sizes by adjusting the rotation speed and liquid addition rate.
Reduce stratification:avoid component segregation during transportation after mixing.
Key parameters:
Granulation particle size distribution,particle density,porosity.
Binder type and addition amount.
Process requirements:
Mixing uniformity(such as CV value≤5%).
Granulation particle size requirements(such as laser particle size analysis verification).
Intensive MixerCapacity Matching:
Laboratory intensive mixer&granulator(1L-10L,5L-50L)vs.industrial intensive mixer&granulator(100-5000L).
Powder Metallurgy Industry
Intensive mixers and mixing granulators are key pre-treatment equipment used to uniformly mix metal or non-metal powders,add binders or lubricants,and improve the flowability and pressing properties of powders through granulation processes.
Powder Metallurgy(PM)is a near-net-shape forming technology used in multiple industrial fields

Intensive mixer for mixing metal powder in additive manufacturing (3D printing)

Electronics and electrical industry


Electrical alloys:electrical contacts(Ag-CdO,Ag-W),magnetic cores(Fe-Si soft magnetic materials).
Heat dissipation components:copper-graphite high thermal conductivity composite materials.
Semiconductor packaging:tungsten copper heat sink materials(low expansion,high thermal conductivity).
Key performance:
Electrical conductivity,arc erosion resistance(electrical contacts).
Magnetic permeability and iron loss(soft magnetic materials).


Aerospace and military industry
High-temperature alloys:turbine blades(nickel-based superalloy powder,such as Inconel 718).
Lightweight materials:titanium alloy(Ti-6Al-4V)structural parts,aluminum-based composite materials.
Armor-piercing core:high-density tungsten alloy(W-Ni-Fe).
Process challenges:
Oxygen content needs to be controlled(titanium powder is oxygen-sensitive).
Use powder metallurgy+hot isostatic pressing(HIP)or spray forming technology.

Automotive industry

Engine system:valve seat ring,connecting rod,timing gear(iron-based powder metallurgy).

Transmission system:synchronizer gear hub,clutch plate(containing copper or copper-steel composite material).
Braking system:brake pad(copper-based or iron-based powder+friction material).
Process advantages:
High-precision gear near-net shape,reducing machining costs.
Self-lubricating bearings(containing oil-impregnated pores)extend life.

Machinery manufacturing and tool industry


Cutting tools:carbide(WC-Co)tools,drills.
Cemented carbide powder
Type:
Mixed powder of tungsten carbide(WC),titanium carbide(TiC)and cobalt(Co)or nickel(Ni).
Preparation method:
Carburization method:Tungsten powder reacts with carbon black at high temperature to generate WC.
Application:
Cutting tools,molds,wear-resistant parts.
Structural parts:gears,cams,bushings(stainless steel or alloy steel powder).
Wear-resistant parts:plows in agricultural machinery,drills in mining machinery.
Process characteristics:
Increasing the density of cemented carbide by hot isostatic pressing(HIP).
Adding elements such as Cr and Mo to enhance wear resistance.


Medical and bioengineering
Implants:porous titanium alloy artificial joints(porosity 30%-70%to promote bone ingrowth).
Surgical tools:stainless steel or cobalt-chromium alloy orthopedic instruments.
Drug sustained-release carrier:biodegradable magnesium-based porous materials.
Special requirements:
Biocompatibility(ASTM F75 standard).
Precise control of pore structure(achieved by granulation or 3D printing).
Energy and environmental protection
Battery electrodes:lithium battery negative electrode silicon-carbon composite materials(porous silicon prepared by powder metallurgy).
Fuel cells:metal bipolar plates(sintered stainless steel or titanium powder).
Nuclear industry:uranium fuel pellets(pressed and sintered UO₂powder).
Technology trends:
Gradient functional materials(such as metal-ceramic composite powders for thermal barrier coatings).
Home appliances and consumer goods
Home appliances:air conditioning compressor swash plate(iron-based powder metallurgy).
Lock hardware:lock cylinder,gear(copper-based or zinc-based powder).
Sports equipment:golf club weights(tungsten-nickel high-density alloy).
Cost advantage:
Mass production reduces unit cost(such as mass production of millions of gears per year).
8.Emerging fields:Additive manufacturing(3D printing)
Metal powder bed fusion(SLM/LPBF):stainless steel,titanium powder,aluminum alloy powder.
Binder jetting(BJ):complex parts formed by subsequent sintering.
Powder requirements:
High sphericity(good fluidity),narrow particle size distribution(usually 15-45μm)


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Bentonite Granulator
Continuous Intensive Mixer represents a major breakthrough in mixing technology. Building on the Co-Nele Intensive mixers type CR, its revolutionary design offers unparalleled advantages: continuous processing capacity and independently adjustable mixing intensity. This meets the demanding demands for large-scale, high-quality mixing in a wide range of industries, from mining and building materials to chemicals and lithium batteries.
Continuous Intensive Mixer

CO-NELE inclined intensive mixer has excellent mixing performance, which is suitable for fine mixing. mainly used in refractory factories, chemical industry, ceramics and other industries with great difficulty of mixing.

CR Intensive mixer
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CO-NELE

Houguzhencun Xiazhuangjiedao Chengyang Dist
Qingdao City China

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