co-nele intensive mixer

Metallurgy

CO-NELE

CONELE Intensive mixers in the metallurgy industry have been proven true in many projects and can be summarized as follows:

*Completely homogeneous sinter raw mix
*High and even sinter bed permeability
*High productivity of the sinter plant even with
*High portions of fine and ultrafine iron ore
*Reduced energy consumption
*Low solid fuel consumption
*Equalized burn-through zone
*High and stable sinter quality

Intensive mixer for sintering pellets MetallurgyMetallurgy

CO-NELE IS A leader In Powder Metallurgy Mixing&Granulation Preparation
1.CR type Intensive Mixer
Function:Efficient mixing is achieved through the reverse movement of the rotor and the container,achieving uniform mixing of powders and additives,and has granulation,heating,vacuum,and cooling functions.
Core features:
High shear force:suitable for difficult-to-mix materials(such as powders with large density differences).
Controlled atmosphere:inert gas(such as N₂)can be passed to prevent oxidation.
Heating/cooling jacket:for temperature-sensitive materials(such as wax-based lubricants).
Wear-resistant design:lined with carbide or ceramic to reduce metal contamination.
Intensive MixerTypical applications:
Mixed metal powders(such as iron-based,copper-based,and carbide powders).
Add lubricant(zinc stearate,paraffin)or binder(PEG,resin).
Prepare feed(such as metal-plastic mixture for MIM process).
2.Mixing granulator(integrated mixing and granulation equipment)
Function:Spray liquid binder(such as water,alcohol,polymer solution)while mixing,form particles through mechanical action,and improve the compressibility and fluidity of powder.
Process advantages:
One-step completion:reduce process transfer and improve efficiency.
Controllable particles:obtain different particle sizes by adjusting the rotation speed and liquid addition rate.
Reduce stratification:avoid component segregation during transportation after mixing.
Key parameters:
Granulation particle size distribution,particle density,porosity.
Binder type and addition amount.
Process requirements:
Mixing uniformity(such as CV value≤5%).
Granulation particle size requirements(such as laser particle size analysis verification).
Intensive MixerCapacity Matching:
Laboratory intensive mixer&granulator(1L-10L,5L-50L)vs.industrial intensive mixer&granulator(100-5000L).
Powder Metallurgy Industry
Intensive mixers and mixing granulators are key pre-treatment equipment used to uniformly mix metal or non-metal powders,add binders or lubricants,and improve the flowability and pressing properties of powders through granulation processes.
Powder Metallurgy(PM)is a near-net-shape forming technology used in multiple industrial fields

Intensive mixer for mixing metal powder in additive manufacturing (3D printing)

Electronics and electrical industry


Electrical alloys:electrical contacts(Ag-CdO,Ag-W),magnetic cores(Fe-Si soft magnetic materials).
Heat dissipation components:copper-graphite high thermal conductivity composite materials.
Semiconductor packaging:tungsten copper heat sink materials(low expansion,high thermal conductivity).
Key performance:
Electrical conductivity,arc erosion resistance(electrical contacts).
Magnetic permeability and iron loss(soft magnetic materials).


Aerospace and military industry
High-temperature alloys:turbine blades(nickel-based superalloy powder,such as Inconel 718).
Lightweight materials:titanium alloy(Ti-6Al-4V)structural parts,aluminum-based composite materials.
Armor-piercing core:high-density tungsten alloy(W-Ni-Fe).
Process challenges:
Oxygen content needs to be controlled(titanium powder is oxygen-sensitive).
Use powder metallurgy+hot isostatic pressing(HIP)or spray forming technology.

Automotive industry

Engine system:valve seat ring,connecting rod,timing gear(iron-based powder metallurgy).

Transmission system:synchronizer gear hub,clutch plate(containing copper or copper-steel composite material).
Braking system:brake pad(copper-based or iron-based powder+friction material).
Process advantages:
High-precision gear near-net shape,reducing machining costs.
Self-lubricating bearings(containing oil-impregnated pores)extend life.

Machinery manufacturing and tool industry


Cutting tools:carbide(WC-Co)tools,drills.
Cemented carbide powder
Type:
Mixed powder of tungsten carbide(WC),titanium carbide(TiC)and cobalt(Co)or nickel(Ni).
Preparation method:
Carburization method:Tungsten powder reacts with carbon black at high temperature to generate WC.
Application:
Cutting tools,molds,wear-resistant parts.
Structural parts:gears,cams,bushings(stainless steel or alloy steel powder).
Wear-resistant parts:plows in agricultural machinery,drills in mining machinery.
Process characteristics:
Increasing the density of cemented carbide by hot isostatic pressing(HIP).
Adding elements such as Cr and Mo to enhance wear resistance.


Medical and bioengineering
Implants:porous titanium alloy artificial joints(porosity 30%-70%to promote bone ingrowth).
Surgical tools:stainless steel or cobalt-chromium alloy orthopedic instruments.
Drug sustained-release carrier:biodegradable magnesium-based porous materials.
Special requirements:
Biocompatibility(ASTM F75 standard).
Precise control of pore structure(achieved by granulation or 3D printing).
Energy and environmental protection
Battery electrodes:lithium battery negative electrode silicon-carbon composite materials(porous silicon prepared by powder metallurgy).
Fuel cells:metal bipolar plates(sintered stainless steel or titanium powder).
Nuclear industry:uranium fuel pellets(pressed and sintered UO₂powder).
Technology trends:
Gradient functional materials(such as metal-ceramic composite powders for thermal barrier coatings).
Home appliances and consumer goods
Home appliances:air conditioning compressor swash plate(iron-based powder metallurgy).
Lock hardware:lock cylinder,gear(copper-based or zinc-based powder).
Sports equipment:golf club weights(tungsten-nickel high-density alloy).
Cost advantage:
Mass production reduces unit cost(such as mass production of millions of gears per year).
8.Emerging fields:Additive manufacturing(3D printing)
Metal powder bed fusion(SLM/LPBF):stainless steel,titanium powder,aluminum alloy powder.
Binder jetting(BJ):complex parts formed by subsequent sintering.
Powder requirements:
High sphericity(good fluidity),narrow particle size distribution(usually 15-45μm)


Back To The List  

Related Products

conele concrete mixer

After Sales Contact

The Pioneer Of China's Concrete Mixer
Equipment.

E-mail:mixer@co-nele.com
conele concrete mixer

After Sales Support

Our after-sales service is at your disposal for all
questions

Tel:0086-15253277366
conele concrete mixer

CO-NELE

Houguzhencun Xiazhuangjiedao Chengyang Dist
Qingdao City China

Show on the Map

GET YOUR FREE QUOTE

We will contact you within 24 hours.

X