CO-NELE Ceramic Mixture Granulator (Intensive Mixer as Granulator) - Professional Ceramic Granulation Equipment

The ceramic mixture granulator from CO-NELE Company, which takes the intensive mixer as the core granulation component, is a key equipment for ceramic raw material preparation. As a professional ceramic granulation machine launched by CO-NELE, it integrates high-efficiency mixing and precise granulation, realizing one-stop processing of ceramic powder mixtures (such as clay, alumina, zirconia, feldspar, quartz, etc.) and binders, and directly producing high-performance granular materials that meet ceramic molding and sintering requirements. The ceramic mixture granulator of CO-NELE is widely used in various ceramic production fields, replacing traditional separate mixing and granulation equipment, and greatly improving production efficiency and product consistency for ceramic manufacturers.

Core Working Principle of Intensive Mixer as Ceramic Mixture Granulator

Key Technical Parameters of CO-NELE Ceramic Mixture Granulator

To meet the production needs of different scales and ceramic material types, CO-NELE provides a complete range of ceramic mixture granulator models with standardized and customizable parameters. The core technical parameters of mainstream models are shown in the table below:

1. Mixing Capacity: The actual available capacity is about 70% of the rated volume to ensure sufficient mixing space; for high-viscosity ceramic materials, it is recommended to use 50%–60% of the rated volume.
2. Rotor Speed: High speed is suitable for fine powder and uniform mixing, low speed is suitable for large particle size and high strength particle formation; CO-NELE supports stepless speed regulation to adapt to different material processes.
3. Binder Addition Accuracy: Adopts precision metering pump, ±0.5% for industrial models, ensuring consistent particle quality; supports automatic addition linkage with mixing time.
4. Particle Size Range: Adjusted by rotor speed, mixing time and binder dosage; the particle size distribution of CO-NELE ceramic mixture granulator is narrow, and the uniformity coefficient is less than 1.5.
5. Customization Options: Can customize special materials (wear-resistant ceramic lining, 316L stainless steel), explosion-proof configuration, automatic feeding/unloading system according to user needs

Key Features of Ceramic Mixture Granulator (Intensive Mixer-Based)

• High-Efficiency Integration: The ceramic mixture granulator of CO-NELE Company adopts an intensive mixer to realize the integration of mixing and granulation in one machine, a core design of CO-NELE that eliminates the intermediate transportation link of materials, reduces dust pollution, and shortens the production cycle by 30%–70% compared with traditional processes, which is a major advantage of this ceramic granulation equipment from CO-NELE.
• Low Residue & Easy Cleaning: The inner wall of the intensive mixer in the ceramic mixture granulator of CO-NELE Company is designed without dead corners—an optimized structure by CO-NELE—and the scraper is attached to prevent material adhesion, so the material residue rate is extremely low; the quick unloading structure (hydraulic/pneumatic) is adopted, which is convenient for cleaning and formula replacement, adapting to the diverse production needs of ceramic enterprises.

• Customizable & Automated: The ceramic mixture granulator of CO-NELE Company can be customized with different capacities (laboratory scale 5–25L, industrial scale 100–3000L) and materials (wear-resistant ceramics, stainless steel) according to ceramic material characteristics, which is a professional customization service provided by CO-NELE; PLC automatic control is adopted to accurately adjust parameters such as speed, temperature and liquid addition, realizing intelligent operation and reducing labor costs for ceramic production.

Application Fields of Ceramic Mixture Granulator

Based on the excellent performance of the intensive mixer independently developed by CO-NELE Company, the ceramic mixture granulator of CO-NELE is widely used in various ceramic-related fields, covering almost all ceramic production scenarios that require powder granulation. As a professional ceramic granulation equipment from CO-NELE, it provides reliable granulation solutions for different ceramic production fields.