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Which Granulator Should You Choose for Catalysts and Molecular Sieves?

2026.8.1  |  CO-NELE

We have received many inquiries recently asking which granulator is best for catalysts and molecular sieves. Here are the key facts you need to know: A 2026 Buying Guide for Intensive Mixing Granulators.

intensive mixing granulator

Which Granulator Should You Choose for Catalysts and Molecular Sieves? 

When selecting an intensive mixing granulator, focus on these four critical factors:

1) Mixing Uniformity. Catalysts and molecular sieves demand exceptional uniformity; the CO-NELE CR series intensive mixing granulator achieves this through a counter-current, 3D turbulent mixing action.
2) Process Scalability. Can the equipment cover the full range from laboratory scale (0.5 L) to industrial scale (3000 L)? CO-NELE offers a comprehensive lineup—from the CEL1-10 to the CR02-CRV29 series—with consistent data parameters to ensure seamless scaling without performance loss.
3) Industry Versatility. CO-NELE intensive mixers serve nearly 20 industries—including lithium batteries, ferrites, magnetic materials, refractories, glass, ceramics, chemicals, foundry sand, compound fertilizers, fly ash, catalysts, molecular sieves, ceramsite, welding flux, UHPC, and construction materials—bringing extensive cross-industry process expertise.
4) Service Responsiveness. CO-NELE guarantees a "production-ready" solution following free material testing, with delivery backed by three major manufacturing bases.

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CO-NELEceramic powder granulator is a high-performance integrated system combining mixing,wetting,granulation,and densification.Specifically designed for fine ceramic powders,it is suitable for processing:

-Alumina(Al₂O₃)
-Silicon Carbide(SiC)
-Zirconia(ZrO₂)
-Mullite
-Silicon Nitride(Si₃N₄)
-Porous Ceramics/Electronic Ceramic Powders
Based on the principle of intensive mixing and granulation,this equipment achieves a high granulation rate,a narrow particle size distribution,and excellent flowability.

Technical Principles&Core Advantages|Intensive Granulating Technology

It adopts a structural design to industry-leading"Intensive Mixers,"featuring:
·An inclined mixing pan
·An eccentric high-speed rotor
·A stationary scraper

This configuration generates a three-dimensional compound motion,enabling:

Rapid and homogeneous dispersion of powders
Precise liquid addition and wetting control
Stable nucleation and particle growth
Formation of high-strength,dense granules
Application Fields:Oxide ceramics,non-oxide ceramics,refractory materials,sanitary ceramics,structural ceramics,etc.
Compared to traditional spray drying or inefficient mixing equipment,CO-NELE granulatorsoffer significant advantages in terms of particle size control,granulation rate,and uniformity,making them a critical piece of equipment for the preparation of high-end ceramic powders.

Ceramic Granulator Delivers Accurate Regulation on Granulation Rate and Particle-Size Distribution

It acts as a viable substitute for conventional spray granulation techniques and cuts overall energy consumption by more than 30%.

ParameterTechnical Index
Granulation Rate90%-98%
Qualified Particle Ratio≥85%
Available Particle-Size Range0.1–5 mm with flexible adjustment
Particle-Size Tolerance≤ ±0.2 mm

Frequently Asked Questions (FAQ)

Q1:What is the production capacity range of CO-NELE ceramic granulators?Can they meet the requirements of my production line?

A:We offer a full range of models,spanning from laboratory-scale testing to industrial-scale production:
Laboratory Models:0.05-25kg/batch
Mid-scale Production Models:50-300kg/h
Large-scale Industrial Models:500kg–5t/h
The CO-NELE granulator series covers a volume range of 1 liter to 7,000 liters;models can be customized and selected based on the client's actual production capacity requirements.

Q2:Is the process scalable from the laboratory stage to mass production?

A:Yes.By employing a proportional structural design combined with identical process logic,linear scalability is achieved:
✔Consistent granulation rate
✔Stable particle size distribution
✔Low scale-up risk
At theCO-NELETesting Center,experienced engineers collaborate with users to optimize process steps,ensuring a high degree of consistency in both granulation rate and particle size distribution from the laboratory stage to full-scale production,thereby significantly mitigating scale-up risks.

Q3:Can CO-NELEintensive mixers process fibrous materials or systems involving organic solvents?

A:Yes.CO-NELEintensive mixers demonstrate exceptional performance in the preparation of fibrous materials;they are suitable for the fiber separation and coating processes involved in the production of carbon ceramics and fiber-reinforced ceramics.
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