Ceramic Granulator

Category: Granulating & Pelletizing Mixers

CO-NELEceramic powder granulator is a high-performance integrated system combining mixing,wetting,granulation,and densification.Specifically designed for fine ceramic powders,it is suitable for processing:

-Alumina(Al₂O₃)
-Silicon Carbide(SiC)
-Zirconia(ZrO₂)
-Mullite
-Silicon Nitride(Si₃N₄)
-Porous Ceramics/Electronic Ceramic Powders
Based on the principle of intensive mixing and granulation,this equipment achieves a high granulation rate,a narrow particle size distribution,and excellent flowability.

Technical Principles&Core Advantages|Intensive Granulating Technology

It adopts a structural design to industry-leading"Intensive Mixers,"featuring:
·An inclined mixing pan
·An eccentric high-speed rotor
·A stationary scraper

This configuration generates a three-dimensional compound motion,enabling:

Rapid and homogeneous dispersion of powders
Precise liquid addition and wetting control
Stable nucleation and particle growth
Formation of high-strength,dense granules
Application Fields:Oxide ceramics,non-oxide ceramics,refractory materials,sanitary ceramics,structural ceramics,etc.
Compared to traditional spray drying or inefficient mixing equipment,CO-NELE granulatorsoffer significant advantages in terms of particle size control,granulation rate,and uniformity,making them a critical piece of equipment for the preparation of high-end ceramic powders.

Ceramic Granulator Delivers Accurate Regulation on Granulation Rate and Particle-Size Distribution

It acts as a viable substitute for conventional spray granulation techniques and cuts overall energy consumption by more than 30%.

Parameter	Technical Index
Granulation Rate	90%-98%
Qualified Particle Ratio	≥85%
Available Particle-Size Range	0.1–5 mm with flexible adjustment
Particle-Size Tolerance	≤ ±0.2 mm

Frequently Asked Questions (FAQ)

Q1:What is the production capacity range of CO-NELE ceramic granulators?Can they meet the requirements of my production line?

A:We offer a full range of models,spanning from laboratory-scale testing to industrial-scale production:
Laboratory Models:0.05-25kg/batch
Mid-scale Production Models:50-300kg/h
Large-scale Industrial Models:500kg–5t/h
The CO-NELE granulator series covers a volume range of 1 liter to 7,000 liters;models can be customized and selected based on the client's actual production capacity requirements.

Q2:Is the process scalable from the laboratory stage to mass production?

A:Yes.By employing a proportional structural design combined with identical process logic,linear scalability is achieved:
✔Consistent granulation rate
✔Stable particle size distribution
✔Low scale-up risk
At theCO-NELETesting Center,experienced engineers collaborate with users to optimize process steps,ensuring a high degree of consistency in both granulation rate and particle size distribution from the laboratory stage to full-scale production,thereby significantly mitigating scale-up risks.

Q3:Can CO-NELEintensive mixers process fibrous materials or systems involving organic solvents?

A:Yes.CO-NELEintensive mixers demonstrate exceptional performance in the preparation of fibrous materials;they are suitable for the fiber separation and coating processes involved in the production of carbon ceramics and fiber-reinforced ceramics.

large-scale industrial ceramic granulator

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Product Advantages

Productivity

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Industry

Product Advantages

Alumina Granulation Solutions

Raw Materials: Al₂O₃ powder + Kaolin Particle Size: 0.15–0.6 mm Granulation Rate: ≥ 95% Features: Dense particles, excellent flowability - Suitable for electronic ceramics and structural ceramics

Silicon Carbide (SiC) Granulation Solutions

Raw Materials: SiC ultrafine powder Particle Size: 30–80 mesh Granulation Rate: ≥ 92% Features: High strength, crush-resistant - Suitable for refractory materials and abrasive materials

Microwave Dielectric Ceramics Granulator

Microwave Dielectric Ceramics Granulation Solutions

Raw Materials: Various metal oxides, rare earth materials, and auxiliary chemical additives Particle Size: 120 mesh Granulation Rate: ≥ 96% Features: Uniform internal structure, stable pore distribution - Enhances filtration and adsorption performance

Silicon Nitride (Si₃N₄) Granulation Solutions

*Raw Materials: Si₃N₄ powder + Sintering aids Particle Size: 200 mesh Granulation Rate: ≥ 93% Features: High particle strength, excellent thermal shock resistance, uniform dispersion - Suitable for high-end structural ceramics and ceramic bearings

Ferrite Granulation Solutions

Raw Materials: Fe₂O₃ powder + MnO / ZnO + Additives (Binders) Particle Size: 0.1–0.5 mm Granulation Rate: ≥ 93% Features: Uniform particles, stable magnetic properties, high consistency in press molding - Suitable for functional ceramics, high-frequency electronic ceramic components, and inductor cores

Abrasive Granulation Solutions

Raw Materials: Corundum powder + Inorganic binders Particle Size: 0.3–1.0 mm Granulation Rate: ≥ 92% Features: High particle strength, controllable particle size, excellent wear resistance - Suitable for industrial ceramics and high-wear-resistant ceramic components

Productivity

Type	Specifications	Adjustable Ball Forming Particle Size	Ball Forming Rate	Output	Applicable Scenarios
Laboratory Small Granulator	500ml, 1L, 2L, 5L, 10L, 25L, 50L	0.1-2mm	93%-96% (up to 98% for fine powder materials such as alumina and silicon carbide)	Single batch output: 0.05-25kg (depending on specification and material density)	150Laboratory R&D, small-batch formula testing
Medium-Scale Granulator	100L-500L	0.3-5mm	95%-98%	Hourly output: 50-300kg	Pilot production, medium-volume manufacturing
Large-Scale Industrial Granulator	750L-7000L	0.5-10mm	≥96% (up to 98% for refractory materials and abrasives)	Hourly output: 500kg-5t	Large-scale continuous production lines

Industry

Advanced Mixing & Granulation

CO-NELE intensive mixer realizes homogeneous blending and precision granulation for alumina, zirconia, silicon nitride, silicon carbide, barium‑titanate and sintering additives.

It serves advanced‑ceramic sectors including lithium‑battery raw materials, electronic ceramics, semiconductor substrates, dental ceramics, photovoltaic kiln furniture, refractory ceramics and fine‑wear‑resistant materials, improving forming performance and sintering consistency.

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Ceramic Granulator

Category: Granulating & Pelletizing Mixers

Technical Principles&Core Advantages|Intensive Granulating Technology

This configuration generates a three-dimensional compound motion,enabling:

Ceramic Granulator Delivers Accurate Regulation on Granulation Rate and Particle-Size Distribution

Frequently Asked Questions (FAQ)

Frequently Asked Questions (FAQ)

Q1:What is the production capacity range of CO-NELE ceramic granulators?Can they meet the requirements of my production line?

Q2:Is the process scalable from the laboratory stage to mass production?

Q3:Can CO-NELEintensive mixers process fibrous materials or systems involving organic solvents?

Product Advantages

Alumina Granulation Solutions

Silicon Carbide (SiC) Granulation Solutions

Microwave Dielectric Ceramics Granulation Solutions

Silicon Nitride (Si₃N₄) Granulation Solutions

Ferrite Granulation Solutions

Abrasive Granulation Solutions

Productivity

Watch The Video

Projects

Industry

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