Ceramic Granulator

Category: Granulating & Pelletizing Mixers

CO-NELE ceramic powder granulator is a high-performance integrated system combining mixing, wetting, granulation, and densification. Specifically designed for fine ceramic powders, it is suitable for processing:

- Alumina (Al₂O₃)

- Silicon Carbide (SiC)

- Zirconia (ZrO₂)

- Mullite

- Silicon Nitride (Si₃N₄)

- Porous Ceramics / Electronic Ceramic Powders

Based on the principle of intensive mixing and granulation, this equipment achieves a high granulation rate, a narrow particle size distribution, and excellent flowability.

Technical Principles & Core Advantages | Intensive Granulating Technology

It adopts a structural design to industry-leading "Intensive Mixers," featuring:

· An inclined mixing pan

· An eccentric high-speed rotor

· A stationary scraper

This configuration generates a three-dimensional compound motion, enabling:

✔ Rapid and homogeneous dispersion of powders

✔ Precise liquid addition and wetting control

✔ Stable nucleation and particle growth

✔ Formation of high-strength, dense granules

Application Fields: Oxide ceramics, non-oxide ceramics, refractory materials, sanitary ceramics, structural ceramics, etc.

Compared to traditional spray drying or inefficient mixing equipment, CO-NELE granulators offer significant advantages in terms of particle size control, granulation rate, and uniformity, making them a critical piece of equipment for the preparation of high-end ceramic powders.

CO-NELE Ceramic Granulator: Precise Control of Granulation Rate and Particle Size

· Can serve as an alternative to certain spray granulation processes, reducing energy consumption by over 30%.

Frequently Asked Questions (FAQ)

**Q1: What is the production capacity range of CO-NELE ceramic granulators? Can they meet the requirements of my production line?**

**A:** We offer a full range of models, spanning from laboratory-scale testing to industrial-scale production:

**Laboratory Models:** 0.05-25 kg/batch

**Mid-scale Production Models:** 50-300 kg/h

**Large-scale Industrial Models:** 500kg – 5t/h

| The CO-NELE granulator series covers a volume range of 1 liter to 7,000 liters; models can be customized and selected based on the client's actual production capacity requirements.

**Q2: Is the process scalable from the laboratory stage to mass production?**

**A:** Yes. By employing a proportional structural design combined with identical process logic, linear scalability is achieved:

✔ Consistent granulation rate

✔ Stable particle size distribution

✔ Low scale-up risk

At the CO-NELE Testing Center, experienced engineers collaborate with users to optimize process steps, ensuring a high degree of consistency in both granulation rate and particle size distribution from the laboratory stage to full-scale production, thereby significantly mitigating scale-up risks.

**Q3: Can CO-NELE intensive mixers process fibrous materials or systems involving organic solvents?**

**A:** Yes. CO-NELE intensive mixers demonstrate exceptional performance in the preparation of fibrous materials; they are suitable for the fiber separation and coating processes involved in the production of carbon ceramics and fiber-reinforced ceramics.