co-nele intensive mixer

Intensive Mixer for Carbon Paste Refractory Used in Aluminium Smelters

2025.1.2  |  CO-NELE

Aluminum smelters need to use carbon paste as a refractory in the production process to protect the smelting furnace and extend its service life. In order to ensure the uniformity and high quality of carbon paste materials, intensive mixer is an essential equipment.

Intensive Mixer for Carbon Paste Refractory Used in Aluminium Smelters

Application of carbon paste refractory intensive mixer in aluminum smelter
Uniform mixing: The carbon pastes used in aluminum smelters usually contain a variety of ingredients, such as carbon black, asphalt, resin, etc. Intensive mixers efficiently mix these ingredients evenly, ensuring consistent material properties.
Efficient production: The intensive mixer uses a high-speed rotating mixing device, which can complete the mixing of a large number of carbon paste materials in a short time, improving production efficiency.
Automatic control: Intensive mixers are usually equipped with advanced automated control systems that can precisely set and monitor mixing time, mixing speed and raw material ratio to ensure consistent product quality from batch to batch.
Reduced manual intervention: Highly automated mixers reduce the need for manual operation, reduce labor intensity, and reduce human operating errors.
Energy saving and environmental protection: Intensive mixers usually adopt energy efficiency optimization design, which can reduce energy consumption and reduce production costs while ensuring efficient mixing. In addition, precise control and efficient mixing can reduce the waste of raw materials and reduce the probability of waste.
Carbon paste refractory intensive mixer adopts the design of a central high-speed rotor and a rotating cylinder body to form a three-dimensional mixing flow field, which can meet the rational standard of carbon paste mixing process. The movement of the mixing cylinder completes the macro uniformity of carbon paste, and the fine shear of the high-speed mixing rotor achieves the micro mixing uniformity.
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Related Products

CO-NELE intensive mixers are designed as granulating and pelletizing mixers which produce predictable and reproducible grain sizes.
Just one machine is needed to carry out the two process steps:mixing and granulating/pelletizing.

Technical advantages of CO-NELE mixing granulator

High spheroidization rate, uniform particle size, good particle shape and strong particle density

Rotary mixing drum and granulation tool set are controlled by variable frequency, the speed can be adjusted, the particle size can be controlled by adjusting the speed, and the particle size can be adjusted online

Unloading method Tipping unloading or bottom unloading (hydraulic control), quick and clean unloading, easy to clean

A complete range of models, from small laboratory (5-10L) granulation to large industrial pelletizing, can meet the needs

It has a wide range of applications and can meet the mixing needs of different industries and various materials

Granulator application industry
ceramics
Molding materials, molecular sieves, proppants, varistor materials, dental materials, ceramic tools, abrasive materials, oxide ceramics, grinding balls, ferrites, etc.

building materials
Porous media of bricks, expanded clay, perlite, etc., refractory ceramsite, clay ceramsite, shale ceramsite, ceramsite filter material, ceramsite brick, ceramsite concrete, etc.

Glass
Glass powder, carbon, leaded glass frit, waste glass slag, etc.

metallurgy
Zinc and lead ore, alumina, carborundum, iron ore, etc.

chemical
Slaked lime, dolomite, phosphate fertilizers, peat fertilizers, mineral materials, sugar beet seeds, fertilizers, phosphate fertilizers, carbon black, etc.

Environmental friendly
Cement filter dust, fly ash, sludge, dust, lead oxide, fly ash, slag, dust, etc.

Carbon black, metal powder, zirconia

granulating and pelletizing mixers
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