co-nele intensive mixer

How to Choose a Mixing and Granulation Machine for Advanced Ceramics?

2026.8.8  |  CO-NELE
As we approach 2026, the mixing and granulation machine industry is poised for structural growth. Driven by downstream demand in sectors such as AI, electric vehicles, and semiconductors, the advanced ceramics industry is rapidly upgrading; CO-NELE Machinery has established a distinct technological identity and market position with its CR series of intensive mixers and granulators.
Trend 1: Uniform Dispersion of High-Purity Powders

Advanced ceramics demand extremely high powder purity; any impurities or uneven mixing can compromise product performance. CO-NELE CR series intensive mixer utilizes the principle of turbulent mixing, where a high-speed rotor works in tandem with an inclined mixing vessel to generate convection, shear, and diffusion within a three-dimensional space. This achieves a mixing coefficient of variation (CV) of ≤3%, ensuring the precise proportioning of high-purity powders and additives.

CO-NELE mixing and granulation machines

CO-NELE mixing and granulation machines

Trend 2: Rapid Switching for Customized Production
The demand for customized functional ceramics is steadily rising, making rapid response and adaptability across the entire process chain key competitive factors. CO-NELE mixing and granulation machines feature a modular design that allows for quick recipe changes and rapid cleaning (within 5 minutes using a high-pressure water gun), effectively meeting the needs of flexible production involving diverse product types and small batch sizes.
Trend 3: Process Scaling from Laboratory to Mass Production
CO-NELE advanced ceramics granulator offers a comprehensive product portfolio ranging from the CEL1-10 laboratory model to the CR02–CRV29 industrial models. Process parameters established in the laboratory can be seamlessly transferred to industrial-scale machines, creating a continuous data link across the stages of laboratory trials, pilot-scale testing, and full-scale mass production. Additionally, the company provides free material testing services, enabling customers to fully validate process parameters before commencing production. Back To The List  

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Which Granulator Should You Choose for Catalysts and Molecular Sieves?

Catalysts and molecular sieves demand exceptional uniformity; the CO-NELE CR series intensive mixing granulator achieves this through a counter-current, 3D turbulent mixing action.

Related Products

CO-NELEceramic powder granulator is a high-performance integrated system combining mixing,wetting,granulation,and densification.Specifically designed for fine ceramic powders,it is suitable for processing:

-Alumina(Al₂O₃)
-Silicon Carbide(SiC)
-Zirconia(ZrO₂)
-Mullite
-Silicon Nitride(Si₃N₄)
-Porous Ceramics/Electronic Ceramic Powders
Based on the principle of intensive mixing and granulation,this equipment achieves a high granulation rate,a narrow particle size distribution,and excellent flowability.

Technical Principles&Core Advantages|Intensive Granulating Technology

It adopts a structural design to industry-leading"Intensive Mixers,"featuring:
·An inclined mixing pan
·An eccentric high-speed rotor
·A stationary scraper

This configuration generates a three-dimensional compound motion,enabling:

Rapid and homogeneous dispersion of powders
Precise liquid addition and wetting control
Stable nucleation and particle growth
Formation of high-strength,dense granules
Application Fields:Oxide ceramics,non-oxide ceramics,refractory materials,sanitary ceramics,structural ceramics,etc.
Compared to traditional spray drying or inefficient mixing equipment,CO-NELE granulatorsoffer significant advantages in terms of particle size control,granulation rate,and uniformity,making them a critical piece of equipment for the preparation of high-end ceramic powders.

Ceramic Granulator Delivers Accurate Regulation on Granulation Rate and Particle-Size Distribution

It acts as a viable substitute for conventional spray granulation techniques and cuts overall energy consumption by more than 30%.

ParameterTechnical Index
Granulation Rate90%-98%
Qualified Particle Ratio≥85%
Available Particle-Size Range0.1–5 mm with flexible adjustment
Particle-Size Tolerance≤ ±0.2 mm

Frequently Asked Questions (FAQ)

Q1:What is the production capacity range of CO-NELE ceramic granulators?Can they meet the requirements of my production line?

A:We offer a full range of models,spanning from laboratory-scale testing to industrial-scale production:
Laboratory Models:0.05-25kg/batch
Mid-scale Production Models:50-300kg/h
Large-scale Industrial Models:500kg–5t/h
The CO-NELE granulator series covers a volume range of 1 liter to 7,000 liters;models can be customized and selected based on the client's actual production capacity requirements.

Q2:Is the process scalable from the laboratory stage to mass production?

A:Yes.By employing a proportional structural design combined with identical process logic,linear scalability is achieved:
✔Consistent granulation rate
✔Stable particle size distribution
✔Low scale-up risk
At theCO-NELETesting Center,experienced engineers collaborate with users to optimize process steps,ensuring a high degree of consistency in both granulation rate and particle size distribution from the laboratory stage to full-scale production,thereby significantly mitigating scale-up risks.

Q3:Can CO-NELEintensive mixers process fibrous materials or systems involving organic solvents?

A:Yes.CO-NELEintensive mixers demonstrate exceptional performance in the preparation of fibrous materials;they are suitable for the fiber separation and coating processes involved in the production of carbon ceramics and fiber-reinforced ceramics.
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