co-nele intensive mixer

CONELE & Lirr: 16×1500L Intensive Mixers for MgO-C Brick Production

2026.4.8  |  CO-NELE
1. Project Overview
In a long-term strategic collaboration, CONELE and Lirr have successfully deployed 16 units of 1500L intensive mixers for large-scale magnesia-carbon (MgO-C) brick production.
This project represents a benchmark application in the refractory manufacturing industry, where consistency, mixing uniformity, and equipment durability are critical to product performance.
Application: Magnesia-carbon brick production
Mixer Model: 1500L Intensive Mixer
Quantity: 16 units
Operational Duration: 5+ years (continuous operation)

Performance Status: Stable, high-efficiency, low maintenance

CONELE & Lirr: 16×1500L Intensive Mixers for MgO-C Brick Production

2. Why Intensive Mixers for MgO-C Bricks?
Magnesia-carbon bricks are widely used in steelmaking furnaces, requiring:
Traditional mixing systems often fail to meet these demands due to insufficient shear force and poor homogenization.
CONELE Intensive Mixers solve these challenges through:
Key Technical Advantages
High shear mixing principle → Ensures uniform dispersion of graphite and additives
Counter-current mixing design → Enhances mixing efficiency and particle coating
Adjustable mixing parameters → Adapts to different raw material formulations

Short mixing cycles → Improves production throughput

CONELE & Lirr: 16×1500L Intensive Mixers for MgO-C Brick Production

3. Project Performance Results (5-Year Operation Data)
After more than five years of continuous operation, the system demonstrates outstanding reliability:
✔ Stable Production Performance
No major downtime reported
Consistent batch-to-batch quality
✔ Superior Mixing Uniformity
Even distribution of carbon and binders
Improved brick density and mechanical strength
✔ High Equipment Reliability
Wear-resistant design for abrasive refractory materials
Reduced maintenance frequency
✔ Optimized Production Efficiency
Faster mixing cycles compared to conventional mixers
Increased overall plant productivity
CONELE & Lirr: 16×1500L Intensive Mixers for MgO-C Brick Production
4. Why Choose CONELE Intensive Mixer?
CONELE has become a trusted solution provider for high-performance refractory mixing due to:
Proven track record in MgO-C brick production lines
Advanced intensive mixing technology comparable to leading global brands
Customizable configurations for different refractory formulations
Strong after-sales support and global project experience
5. Typical Applications in Refractory Industry
CONELE Intensive Mixers are widely used in:
6. Conclusion
The successful operation of 16 × 1500L intensive mixers over five years highlights the long-term reliability, mixing precision, and industrial durability of CONELE equipment.
For refractory manufacturers seeking:
CONELE Intensive Mixer is a proven and dependable choice.

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Related Products

CO-NELE intensive mixers are designed as granulating and pelletizing mixers which produce predictable and reproducible grain sizes.

Just one machine is needed to carry out the two process steps:mixing and granulating/pelletizing.

Technical advantages of CO-NELE mixing granulator

High spheroidization rate, uniform particle size, good particle shape and strong particle density

Rotary mixing drum and granulation tool set are controlled by variable frequency, the speed can be adjusted, the particle size can be controlled by adjusting the speed, and the particle size can be adjusted online

Unloading method Tipping unloading or bottom unloading (hydraulic control), quick and clean unloading, easy to clean

A complete range of models, from small laboratory (5-10L) granulation to large industrial pelletizing, can meet the needs

It has a wide range of applications and can meet the mixing needs of different industries and various materials

Granulator application industry
ceramics
Molding materials, molecular sieves, proppants, varistor materials, dental materials, ceramic tools, abrasive materials, oxide ceramics, grinding balls, ferrites, etc.

building materials
Porous media of bricks, expanded clay, perlite, etc., refractory ceramsite, clay ceramsite, shale ceramsite, ceramsite filter material, ceramsite brick, ceramsite concrete, etc.

Glass
Glass powder, carbon, leaded glass frit, waste glass slag, etc.

metallurgy
Zinc and lead ore, alumina, carborundum, iron ore, etc.

chemical
Slaked lime, dolomite, phosphate fertilizers, peat fertilizers, mineral materials, sugar beet seeds, fertilizers, phosphate fertilizers, carbon black, etc.

Environmental friendly
Cement filter dust, fly ash, sludge, dust, lead oxide, fly ash, slag, dust, etc.

Carbon black, metal powder, zirconia

granulating and pelletizing mixers
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