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CR15 Welding Materials Intensive Mixer for Flux Granulation Production

2026.10.9  |  CO-NELE
The CO-NELE CR15 intensive mixer has now been successfully deployed at the Atlantic Welding Materials production site and is fully operational in the flux granulation process. Leveraging mature, integrated high-intensity mixing and granulation technology, the equipment is precisely tailored to the characteristics of flux powder materials. It achieves highly efficient, integrated mixing, dispersion, and granulation. With its stable, efficient, and low-loss operation, it enhances quality and productivity for the welding material line, establishing itself as the premier choice for large-scale flux production.
Four Core Advantages Addressing Flux Granulation Challenges

To tackle the production challenges associated with flux—such as multi-component raw materials, a tendency to segregate, and stringent forming requirements—the CR15 intensive mixer employs a unique combined shear and convection mixing principle. Coupled with a scientifically designed counter-current mixing structure, it effectively resolves the shortcomings of traditional equipment and delivers outstanding operational performance.

CR15 Welding Materials Intensive Mixer for Flux Granulation Production

CR15 Welding Materials Intensive Mixer for Flux Granulation Production

1. High Mixing Uniformity Ensures Stable and Controllable Product Quality
Utilizing a 3D intersecting material flow mixing mode, the equipment rapidly homogenizes various flux powder raw materials and additives in all directions, eliminating issues such as material segregation and localized compositional unevenness.
2. Stable Granulation Efficiency Suited for Continuous Production
The CR15 flux granulator supports 24-hour uninterrupted continuous feeding and discharging. It eliminates the time-consuming waiting periods associated with traditional batch production, ensuring a highly efficient and seamless workflow. 
3. Reduced fine powder loss and lower production costs
Utilizing an integrated molding process, this intensive mixer minimizes dust generation and material breakage during transfer and mixing. This significantly reduces the rate of fine powder formation and markedly improves raw material utilization.
4. Reliable, durable operation suited for large-scale production
Designed for the rigorous demands of industrial mass production, the equipment features a robust, durable structure. Core mixing and granulation components are optimized for wear and fatigue resistance, ensuring suitability for long-term, continuous operation under high-frequency, heavy-load conditions.
Broad industry applicability: Tailored solutions for powder granulation
The CO-NELE CR series intensive mixer is not limited to a single application; thanks to its exceptional material adaptability and process compatibility, it is widely used across various industrial sectors—including welding fluxes, refractory materials, metallurgical raw materials, and general powder granulation. Process parameters for mixing and granulation can be customized based on specific material characteristics—such as particle size, moisture content, and mix ratios—to meet the production needs of diverse industries and operating conditions.

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Continuous Intensive Mixer represents a major breakthrough in mixing technology. Building on the Co-Nele Intensive mixers type CR, its revolutionary design offers unparalleled advantages: continuous processing capacity and independently adjustable mixing intensity. This meets the demanding demands for large-scale, high-quality mixing in a wide range of industries, from mining and building materials to chemicals and lithium batteries.
Continuous Intensive Mixer

CO-NELE intensive mixers are designed as granulating and pelletizing mixers which produce predictable and reproducible grain sizes.

Just one machine is needed to carry out the two process steps:mixing and granulating/pelletizing.

Technical advantages of CO-NELE mixing granulator

High spheroidization rate, uniform particle size, good particle shape and strong particle density

Rotary mixing drum and granulation tool set are controlled by variable frequency, the speed can be adjusted, the particle size can be controlled by adjusting the speed, and the particle size can be adjusted online

Unloading method Tipping unloading or bottom unloading (hydraulic control), quick and clean unloading, easy to clean

A complete range of models, from small laboratory (5-10L) granulation to large industrial pelletizing, can meet the needs

It has a wide range of applications and can meet the mixing needs of different industries and various materials

Granulator application industry
ceramics
Molding materials, molecular sieves, proppants, varistor materials, dental materials, ceramic tools, abrasive materials, oxide ceramics, grinding balls, ferrites, etc.

building materials
Porous media of bricks, expanded clay, perlite, etc., refractory ceramsite, clay ceramsite, shale ceramsite, ceramsite filter material, ceramsite brick, ceramsite concrete, etc.

Glass
Glass powder, carbon, leaded glass frit, waste glass slag, etc.

metallurgy
Zinc and lead ore, alumina, carborundum, iron ore, etc.

chemical
Slaked lime, dolomite, phosphate fertilizers, peat fertilizers, mineral materials, sugar beet seeds, fertilizers, phosphate fertilizers, carbon black, etc.

Environmental friendly
Cement filter dust, fly ash, sludge, dust, lead oxide, fly ash, slag, dust, etc.

Carbon black, metal powder, zirconia

granulating and pelletizing mixers

CO-NELE inclined intensive mixer has excellent mixing performance, which is suitable for fine mixing. mainly used in refractory factories, chemical industry, ceramics and other industries with great difficulty of mixing.

CR Intensive mixer
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