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CR05 Laboratory Mixing Granulator for Continuous Casting Functional Refractories

2026.8.13  |  CO-NELE
The CO-NELE CR05 laboratory mixing and granulating machine is a core piece of equipment optimized for the R&D and production of functional refractories used in continuous casting. By integrating multiple processes—such as mixing and granulation—into a single unit, it provides an efficient, precise solution for manufacturing critical components like stopper rods, long nozzles, and submerged entry nozzles.
Core Value in Continuous Casting Refractory Production
Functional refractory components demand exceptional material uniformity, thermal shock resistance, and erosion resistance. 
The value of the CR05 refractory intensive mixer lies in:
Achieving Highly Uniform Mixing: Through high-intensity counter-current mixing, raw materials of varying densities and particle sizes (such as zirconia and alumina micropowder) and binders achieve full contact and uniform distribution at the microscopic level, eliminating localized performance weaknesses at the source.
Optimizing Particle Grading and Plasticity: Its controllable granulation technology produces granules with high sphericity and a concentrated particle size distribution. Simultaneously, the intensive kneading action significantly enhances the plasticity of the material mix, facilitating the pressing of complex refractory shapes.

Improving Finished Product Quality and Yield: The resulting granules feature smooth surfaces and dense coating, effectively preventing mold adhesion during forming and ensuring stable, consistent product performance.

CR05 Laboratory Mixing Granulator for Continuous Casting Functional Refractories

CR05 Laboratory Mixing Granulator for Continuous Casting Functional Refractories

Core Technology and Process Advantages of the CR05 Mixer-Granulator
Efficient Integration for Energy and Cost Savings: By combining mixing, kneading, and granulation into one unit, the process is significantly streamlined, reducing material transfer and dust pollution; a single granulation cycle takes only a few minutes.
Flexible Processing and Precise Control: Parameters such as rotor speed and mixing time can be adjusted to precisely control granule size and density, accommodating various formulations and process requirements.
Comprehensive Functionality and Broad Application: It integrates multiple functions, including mixing, granulation, coating, kneading, dispersing, dissolving, and defibering. Beyond refractories, it is widely used in industries such as ceramics, metallurgy, and battery materials.
Clean, Eco-friendly, and Intelligent Production: Operates in a fully enclosed environment to eliminate dust pollution; supports fully automatic PLC control and offers optional features such as heating, cooling, and vacuum capabilities. 
With its integrated mixing and granulating design, the CO-NELE CR05 laboratory granulator plays a pivotal role in the refractory industry, particularly in the production of high-end products such as refractories for continuous casting. It effectively overcomes numerous bottlenecks associated with traditional processes, providing a reliable technical foundation for manufacturing high-performance, long-lasting continuous casting refractory components.

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Continuous Intensive Mixer represents a major breakthrough in mixing technology. Building on the Co-Nele Intensive mixers type CR, its revolutionary design offers unparalleled advantages: continuous processing capacity and independently adjustable mixing intensity. This meets the demanding demands for large-scale, high-quality mixing in a wide range of industries, from mining and building materials to chemicals and lithium batteries.
Continuous Intensive Mixer

Mixing difficult refractory and castable materials with easy,which can ensure that the material can achieve stable and excellent mixture quality and stable uniformity in a short time.

CO-NELE refractory mixers use three-dimensional mixing technology and planetary mixing technology to meet the high mixing requirements of the refractory industry and provide unparalleled high-quality refractory homogenization.


Features of refractory mixers

High homogeneous mixture: For example, the efficient mixing function of the co-nele refractory mixer can ensure uniform distribution of components such as alumina, zirconium oxide, silicon carbide, etc.

Precise control: Accurately monitor mixing time, speed and raw material ratio to ensure the quality of each batch of products.

Adapt to a variety of formulas: Mixing is completed in a short time, supporting continuous production, shortening production cycles and improving productivity.

Stable operation and high mixing efficiency,No dead corners

Easy installation and Maintenance,Low energy consumption

Multiple specifications: from 1 liter to 5000 liters are available

Refractory Mixer Machine
Flexible CR laboratory granulating mixers for challenging tasks in R&D and small-scale production.
High-speed and high-efficiency - high-quality pelletized particle size can be obtained in a very short granulation time.
Scale-up without limits - test results can be converted to industrial scale
The applications of this CR  laboratory granulating mixers are varied.

For example: mixing, granulating, coating, kneading, dispersing, dissolving, defibrating, etc.

Granulator application industry
ceramics
Molding materials, molecular sieves, proppants, varistor materials, dental materials, ceramic tools, abrasive materials, oxide ceramics, grinding balls, ferrites, etc.

building materials
Porous media of bricks, expanded clay, perlite, etc., refractory ceramsite, clay ceramsite, shale ceramsite, ceramsite filter material, ceramsite brick, ceramsite concrete, etc.

Glass
Glass powder, carbon, leaded glass frit, waste glass slag, etc.

metallurgy
Zinc and lead ore, alumina, carborundum, iron ore, etc.

chemical
Slaked lime, dolomite, phosphate fertilizers, peat fertilizers, mineral materials, sugar beet seeds, fertilizers, phosphate fertilizers, carbon black, etc.

Environmental friendly
Cement filter dust, fly ash, sludge, dust, lead oxide, fly ash, slag, dust, etc.

Carbon black, metal powder, zirconia

CR Laboratory Granulating and Pelletizing Mixers
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