co-nele intensive mixer

CR05 Laboratory Mixing Granulator for Continuous Casting Functional Refractories

2026.8.13  |  CO-NELE
The CO-NELE CR05 laboratory mixing and granulating machine is a core piece of equipment optimized for the R&D and production of functional refractories used in continuous casting. By integrating multiple processes—such as mixing and granulation—into a single unit, it provides an efficient, precise solution for manufacturing critical components like stopper rods, long nozzles, and submerged entry nozzles.
Core Value in Continuous Casting Refractory Production
Functional refractory components demand exceptional material uniformity, thermal shock resistance, and erosion resistance. 
The value of the CR05 refractory intensive mixer lies in:
Achieving Highly Uniform Mixing: Through high-intensity counter-current mixing, raw materials of varying densities and particle sizes (such as zirconia and alumina micropowder) and binders achieve full contact and uniform distribution at the microscopic level, eliminating localized performance weaknesses at the source.
Optimizing Particle Grading and Plasticity: Its controllable granulation technology produces granules with high sphericity and a concentrated particle size distribution. Simultaneously, the intensive kneading action significantly enhances the plasticity of the material mix, facilitating the pressing of complex refractory shapes.

Improving Finished Product Quality and Yield: The resulting granules feature smooth surfaces and dense coating, effectively preventing mold adhesion during forming and ensuring stable, consistent product performance.

CR05 Laboratory Mixing Granulator for Continuous Casting Functional Refractories

CR05 Laboratory Mixing Granulator for Continuous Casting Functional Refractories

Core Technology and Process Advantages of the CR05 Mixer-Granulator
Efficient Integration for Energy and Cost Savings: By combining mixing, kneading, and granulation into one unit, the process is significantly streamlined, reducing material transfer and dust pollution; a single granulation cycle takes only a few minutes.
Flexible Processing and Precise Control: Parameters such as rotor speed and mixing time can be adjusted to precisely control granule size and density, accommodating various formulations and process requirements.
Comprehensive Functionality and Broad Application: It integrates multiple functions, including mixing, granulation, coating, kneading, dispersing, dissolving, and defibering. Beyond refractories, it is widely used in industries such as ceramics, metallurgy, and battery materials.
Clean, Eco-friendly, and Intelligent Production: Operates in a fully enclosed environment to eliminate dust pollution; supports fully automatic PLC control and offers optional features such as heating, cooling, and vacuum capabilities. 
With its integrated mixing and granulating design, the CO-NELE CR05 laboratory granulator plays a pivotal role in the refractory industry, particularly in the production of high-end products such as refractories for continuous casting. It effectively overcomes numerous bottlenecks associated with traditional processes, providing a reliable technical foundation for manufacturing high-performance, long-lasting continuous casting refractory components.

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