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CR22 Refractory Brick Intensive Mixer 1000L | Project Case Study

2026.4.6  |  CO-NELE
What is CR22 refractory brick intensive mixer 1000L used for?
The CR22 intensive mixer (1000L) is used for mixing refractory brick materials, including high-alumina, magnesia, and corundum-based formulations. It provides high homogeneity, fast mixing cycles, and improved brick density, making it ideal for modern refractory brick production lines.

 Key Specifications

ParameterValue
ModelCR22 Intensive Mixer
Capacity1000L
Mixing Time3–4 min
Mixing PrincipleCounter-current (rotor + rotating pan)
ApplicationRefractory brick materials
  Mixing Technology 
The CR22 adopts a counter-current intensive mixing system:
Rotating mixing pan → ensures full material movement
High-speed rotor → creates strong shear & dispersion
Continuous material circulation → no dead zones
Key Result:
CR22 Refractory Brick Intensive Mixer 1000L | Project Case Study
 Application Case: Refractory Brick Production Line
Project Type-
Refractory brick manufacturing plant upgrade
Location-
Southeast Asia 
Materials Processed-

 Project Objectives
The customer aimed to:

 Solution Provided
The plant installed CR22 refractory intensive mixer (1000L) with:
High-speed rotor system
Adjustable mixing parameters

Controlled liquid/binder addition

 Measured Performance Results

IndicatorBeforeAfter CR22
Mixing Time6–8 min3–4 min
Homogeneity Standard+20-30%
Green Brick DensityBaseline+5-12%
Defect RateHigherReduced
   Process Workflow
  1. Raw material feeding (aggregates + fine powders)
  2. Rotor high-speed dispersion
  3. Binder/liquid addition
  4. Intensive mixing & micro-granulation
  5. Discharge to brick forming system

 Key Benefits for Refractory Brick Production
1. Higher Brick Density
Improves strength and durability
2. Better Particle Distribution
Ensures uniform structure inside bricks
3. Faster Production Cycle
Increases overall plant capacity
4. Reduced Defects
Lower cracking and segregation issues

 CR22 vs Traditional Brick Mixers

FeatureTraditional MixerCR22 Intensive Mixer
Mixing EfficiencyLowHigh
UniformityMediumExcellent
Mixing TimeLongShort
Fine Powder HandlingWeakStrong
   Customer Feedback
“After using the CR22 intensive mixer, our refractory brick density and consistency improved significantly. The production cycle is shorter and more stable.”

 Conclusion 
The CR22 refractory brick intensive mixer 1000L is a high-efficiency mixing solution for refractory brick production.
It delivers:
-Faster mixing
-Higher homogeneity
-Improved brick density Back To The List  

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Related Products

Continuous Intensive Mixer represents a major breakthrough in mixing technology. Building on the Co-Nele Intensive mixers type CR, its revolutionary design offers unparalleled advantages: continuous processing capacity and independently adjustable mixing intensity. This meets the demanding demands for large-scale, high-quality mixing in a wide range of industries, from mining and building materials to chemicals and lithium batteries.
Continuous Intensive Mixer

Mixing difficult refractory and castable materials with easy,which can ensure that the material can achieve stable and excellent mixture quality and stable uniformity in a short time.

CO-NELE refractory mixers use three-dimensional mixing technology and planetary mixing technology to meet the high mixing requirements of the refractory industry and provide unparalleled high-quality refractory homogenization.


Features of refractory mixers

High homogeneous mixture: For example, the efficient mixing function of the co-nele refractory mixer can ensure uniform distribution of components such as alumina, zirconium oxide, silicon carbide, etc.

Precise control: Accurately monitor mixing time, speed and raw material ratio to ensure the quality of each batch of products.

Adapt to a variety of formulas: Mixing is completed in a short time, supporting continuous production, shortening production cycles and improving productivity.

Stable operation and high mixing efficiency,No dead corners

Easy installation and Maintenance,Low energy consumption

Multiple specifications: from 1 liter to 5000 liters are available

Refractory Mixer Machine

CO-NELE inclined intensive mixer has excellent mixing performance, which is suitable for fine mixing. mainly used in refractory factories, chemical industry, ceramics and other industries with great difficulty of mixing.

CR Intensive mixer
conele concrete mixer

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