co-nele intensive mixer

Intensive Mixer in Cement Bonded Particle Board

2022-9-13  |  CO-NELE

The intensive mixer can adapt to a variety of production needs, so that the material can achieve the best mixing uniformity in a short time, and play the following functions in cement bonded particle board production.

Intensive Mixer in Cement Bonded Particle Board

1. Mixing. Intensive mixers can use tools such as high-speed rotors and multi-functional scrapers to fuse two or more materials to prepare the mixture required for production.
2. Homogenization. Powerful mixer can stabilize raw meal ingredients, cut multiple layers, improve the quality of raw materials and make them fully mixed.
3. Kneading. The powerful mixer uses a multi-functional scraper and a high-speed rotor to produce a strong shearing effect on high-viscosity and elastic-plastic materials, so that the materials can react quickly to achieve uniform dispersion and polymerization, and the compounds can be quickly homogenized.
4. Coalescing. The powerful mixer can flexibly adjust the components in combination with the characteristics of different materials, and carry out mixing and bonding according to the required ratio and material uniformity requirements to efficiently produce fillers.
5. Emulsification. The powerful mixer can perform staggered mixing with stirring technology to achieve deaeration and material extraction, so that two liquids that cannot be mixed together can be mixed together.
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Working Principle & Core Technology

CO-NELE laboratory intensive mixer is a high-shear forced mixing system for laboratory R&D, batch testing and pilot scale-up. It delivers 3D circulating mixing to homogenize, knead, disperse and granulate dry, semi-dry, plastic and high-viscosity pasty materials with zero dead mixing zones.
As a reliable laboratory intensive mixer for scale up, it supports linear and repeatable data migration from lab trials to industrial production. All mixing parameters including speed, time and material ratio can be directly applied to mass production lines, minimizing R&D costs and shortening material iteration cycles. It serves as a professional pilot to production mixing machine for research institutes and manufacturing enterprises.
Equipped with precision paddles and high-torque drive, this high shear lab kneader eliminates material segregation and uneven granulation, ensuring consistent mixing quality for small-batch formula tests.

Technical Parameters & Performance Features

CO-NELE CR and CEL series intensive mixer cover full lab and pilot capacity ranges, including classic 5–10L compact models for precise formula testing and larger units for pre-production verification.
Multi-functional: integrated mixing, granulation, coating and kneading

CR & CRV Series Model Selection

CO-NELE laboratory intensive mixers are divided into standard CEL series and enhanced CR series to match different batch volumes and material processing demands.
CELSeries (CEL1, CEL5, CEL10): Compact and cost-effective for daily formula comparison, dry/plastic material mixing and university lab tests. The 1–10L small-batch models are the most popular for preliminary new material research.
CR Enhanced Series(CR02, CR04, CR05): Upgraded structure and power for high-viscosity paste kneading, large-particle granulation and continuous pilot testing, ideal for enterprise pre-production verification and complex material development.
All models support accurate linear scale-up, enabling fast technical conversion from laboratory data to industrial mass production.
Laboratory Intensive Mixer
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