CO-NELEceramic powder granulator is a high-performance integrated system combining mixing, wetting, granulation, and densification. Specifically designed for fine ceramic powders, it is suitable for processing:

- Alumina (Al₂O₃)

- Silicon Carbide (SiC)

- Zirconia (ZrO₂)

- Mullite

- Silicon Nitride (Si₃N₄)

- Porous Ceramics / Electronic Ceramic Powders

Based on the principle of intensive mixing and granulation, this equipment achieves a high granulation rate, a narrow particle size distribution, and excellent flowability.

Technical Principles & Core Advantages | Intensive Granulating Technology

It adopts a structural design to industry-leading "Intensive Mixers," featuring:

·An inclined mixing pan

·An eccentric high-speed rotor

·A stationary scraper

This configuration generates a three-dimensional compound motion, enabling:

✔Rapid and homogeneous dispersion of powders

✔Precise liquid addition and wetting control

✔Stable nucleation and particle growth

✔Formation of high-strength, dense granules

Application Fields: Oxide ceramics, non-oxide ceramics, refractory materials, sanitary ceramics, structural ceramics, etc.

Compared to traditional spray drying or inefficient mixing equipment,CO-NELE granulatorsoffer significant advantages in terms of particle size control, granulation rate, and uniformity, making them a critical piece of equipment for the preparation of high-end ceramic powders.

CO-NELE Ceramic Granulator: Precise Control of Granulation Rate and Particle Size

Can serve as an alternative to certain spray granulation processes, reducing energy consumption by over 30%.

Frequently Asked Questions (FAQ)

Q1:What is the production capacity range of CO-NELE ceramic granulators? Can they meet the requirements of my production line?

A: We offer a full range of models, spanning from laboratory-scale testing to industrial-scale production:

Laboratory Models: 0.05-25kg/batch

Mid-scale Production Models:50-300kg/h

Large-scale Industrial Models: 500kg–5t/h

The CO-NELE granulator series covers a volume range of 1 liter to 7,000 liters; models can be customized and selected based on the client's actual production capacity requirements.

Q2: Is the process scalable from the laboratory stage to mass production?

A:Yes. By employing a proportional structural design combined with identical process logic, linear scalability is achieved:

✔Consistent granulation rate

✔Stable particle size distribution

✔Low scale-up risk

At theCO-NELETesting Center, experienced engineers collaborate with users to optimize process steps, ensuring a high degree of consistency in both granulation rate and particle size distribution from the laboratory stage to full-scale production, thereby significantly mitigating scale-up risks.

Q3:Can CO-NELEintensive mixers process fibrous materials or systems involving organic solvents?

A:Yes.CO-NELEintensive mixers demonstrate exceptional performance in the preparation of fibrous materials; they are suitable for the fiber separation and coating processes involved in the production of carbon ceramics and fiber-reinforced ceramics.