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CRV24 Intensive Mixer for Premium High-Temperature Ceramic Pigments

2026.4.22  |  CO-NELE

In the world of high-end ceramics, the brilliance and stability of color are everything. Achieving the perfect hue for high-temperature ceramic pigments requires more than just quality raw materials; it demands a precision mixing process that ensures absolute homogeneity and structural integrity.

The CRV24 Intensive Mixer is engineered specifically to meet these rigorous demands, serving as the gold standard for manufacturers of premium ceramic pigments.

CRV24 Intensive Mixer for Premium High-Temperature Ceramic Pigments

Why the CONELE Intensive Mixer is the Professional Choice for Pigments?
High-temperature pigments (such as cobalt blue, zircon praseodymium yellow, or chrome-tin pink) often involve complex metal oxides that must be perfectly dispersed before calcination. Any inconsistency at the mixing stage leads to color spots or variations in the final fired product.
1. Unmatched Homogeneity
The CRV24 high temperature ceramic pigments mixer utilizes a unique counter-current mixing principle. While the mixing pan rotates, a high-speed rotor tool creates intense shear forces. This ensures that even trace additives and ultra-fine powders are distributed evenly throughout the batch in record time.
2. Temperature and Atmosphere Control
Processing high-performance pigments often requires sensitivity to environmental factors. The CRV24 intensive mixer can be equipped with specialized cooling or heating jackets and vacuum-tight sealing to prevent oxidation or contamination, preserving the chemical purity of your pigments.
3. Scalable Precision
With its optimized chamber design, the CRV24 ceramic mixer offers a "scale-up" guarantee. Whether you are developing a new color in a trial run or moving to full-scale industrial production, the mixing results remain consistent, batch after batch.
4. Wear Resistance & Purity
Ceramic pigments are often abrasive. The CO-NELE intensive mixer features highly wear-resistant liners and mixing tools, available in various materials (including ceramic-coated options) to prevent metallic contamination that could dull or shift the pigment’s final color.
CRV24 Intensive Mixer for Premium High-Temperature Ceramic Pigments
Transform Your Production Quality
The CRV24 Intensive Mixer isn't just a piece of equipment; it is a vital component in the quest for the perfect glaze and body stain. By reducing mixing times and improving the reactive surface area of the raw materials, it allows for:
  1. Lower calcination temperatures due to better chemical contact.
  2. Vibrant, repeatable color profiles.
  3. Reduced waste from inconsistent batches.
  4. Elevate Your Ceramic Artistry
In a market where "premium" is the baseline, the intensive mixer gives you the competitive edge in color science.

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Related Products

CO-NELEceramic powder granulator is a high-performance integrated system combining mixing,wetting,granulation,and densification.Specifically designed for fine ceramic powders,it is suitable for processing:

-Alumina(Al₂O₃)
-Silicon Carbide(SiC)
-Zirconia(ZrO₂)
-Mullite
-Silicon Nitride(Si₃N₄)
-Porous Ceramics/Electronic Ceramic Powders
Based on the principle of intensive mixing and granulation,this equipment achieves a high granulation rate,a narrow particle size distribution,and excellent flowability.

Technical Principles&Core Advantages|Intensive Granulating Technology

It adopts a structural design to industry-leading"Intensive Mixers,"featuring:
·An inclined mixing pan
·An eccentric high-speed rotor
·A stationary scraper

This configuration generates a three-dimensional compound motion,enabling:

Rapid and homogeneous dispersion of powders
Precise liquid addition and wetting control
Stable nucleation and particle growth
Formation of high-strength,dense granules
Application Fields:Oxide ceramics,non-oxide ceramics,refractory materials,sanitary ceramics,structural ceramics,etc.
Compared to traditional spray drying or inefficient mixing equipment,CO-NELE granulatorsoffer significant advantages in terms of particle size control,granulation rate,and uniformity,making them a critical piece of equipment for the preparation of high-end ceramic powders.

Ceramic Granulator Delivers Accurate Regulation on Granulation Rate and Particle-Size Distribution

It acts as a viable substitute for conventional spray granulation techniques and cuts overall energy consumption by more than 30%.

ParameterTechnical Index
Granulation Rate90%-98%
Qualified Particle Ratio≥85%
Available Particle-Size Range0.1–5 mm with flexible adjustment
Particle-Size Tolerance≤ ±0.2 mm

Frequently Asked Questions (FAQ)

Q1:What is the production capacity range of CO-NELE ceramic granulators?Can they meet the requirements of my production line?

A:We offer a full range of models,spanning from laboratory-scale testing to industrial-scale production:
Laboratory Models:0.05-25kg/batch
Mid-scale Production Models:50-300kg/h
Large-scale Industrial Models:500kg–5t/h
The CO-NELE granulator series covers a volume range of 1 liter to 7,000 liters;models can be customized and selected based on the client's actual production capacity requirements.

Q2:Is the process scalable from the laboratory stage to mass production?

A:Yes.By employing a proportional structural design combined with identical process logic,linear scalability is achieved:
✔Consistent granulation rate
✔Stable particle size distribution
✔Low scale-up risk
At theCO-NELETesting Center,experienced engineers collaborate with users to optimize process steps,ensuring a high degree of consistency in both granulation rate and particle size distribution from the laboratory stage to full-scale production,thereby significantly mitigating scale-up risks.

Q3:Can CO-NELEintensive mixers process fibrous materials or systems involving organic solvents?

A:Yes.CO-NELEintensive mixers demonstrate exceptional performance in the preparation of fibrous materials;they are suitable for the fiber separation and coating processes involved in the production of carbon ceramics and fiber-reinforced ceramics.
Ceramic Granulator

CO-NELE intensive mixers are designed as granulating and pelletizing mixers which produce predictable and reproducible grain sizes.

Just one machine is needed to carry out the two process steps:mixing and granulating/pelletizing.

Technical advantages of CO-NELE mixing granulator

High spheroidization rate, uniform particle size, good particle shape and strong particle density

Rotary mixing drum and granulation tool set are controlled by variable frequency, the speed can be adjusted, the particle size can be controlled by adjusting the speed, and the particle size can be adjusted online

Unloading method Tipping unloading or bottom unloading (hydraulic control), quick and clean unloading, easy to clean

A complete range of models, from small laboratory (5-10L) granulation to large industrial pelletizing, can meet the needs

It has a wide range of applications and can meet the mixing needs of different industries and various materials

Granulator application industry
ceramics
Molding materials, molecular sieves, proppants, varistor materials, dental materials, ceramic tools, abrasive materials, oxide ceramics, grinding balls, ferrites, etc.

building materials
Porous media of bricks, expanded clay, perlite, etc., refractory ceramsite, clay ceramsite, shale ceramsite, ceramsite filter material, ceramsite brick, ceramsite concrete, etc.

Glass
Glass powder, carbon, leaded glass frit, waste glass slag, etc.

metallurgy
Zinc and lead ore, alumina, carborundum, iron ore, etc.

chemical
Slaked lime, dolomite, phosphate fertilizers, peat fertilizers, mineral materials, sugar beet seeds, fertilizers, phosphate fertilizers, carbon black, etc.

Environmental friendly
Cement filter dust, fly ash, sludge, dust, lead oxide, fly ash, slag, dust, etc.

Carbon black, metal powder, zirconia

granulating and pelletizing mixers

CO-NELE inclined intensive mixer has excellent mixing performance, which is suitable for fine mixing. mainly used in refractory factories, chemical industry, ceramics and other industries with great difficulty of mixing.

CR Intensive mixer
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Qingdao City China

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