co-nele intensive mixer

5L Mixer Granulator for Ceramics Mixing and Granulating

2025.3.11  |  CO-NELE
5L Mixer Granulator Machine: Taking CO-NELE CEL05 as an example, this machine is dedicated to the mixing and granulation of special materials such as ceramic powders. Features include a combination of mixing and granulating, no need for handling in the intermediate process; precise temperature control;

5L Mixer Granulator Machine: The barrel is installed at an angle, usually equipped with a stirring granulating disk, stirring paddle or stirring rotor. This design helps the material to form a complex flow pattern during the mixing and granulating process, achieving efficient mixing and granulation. The three-dimensional turbulent flow technology is used inside the equipment to achieve a higher mixing uniformity in a shorter time. By adjusting the parameters such as the speed of the stirring component, the tilt angle, and the amount of material input, the size, shape and distribution characteristics of the particles can be precisely controlled.

Model
Granulation volume
Granulating disc
PaddleDischargingBatch
CEL052L-5L11manual discharge
Batch
CR022L-5L11Automatic unloading
Batch

Precise experiment: The 5-liter capacity is suitable for small-batch, high-precision ceramic powder mixing and granulating experiments in the laboratory, which is convenient for researchers to accurately control various parameters such as material ratio, temperature, stirring speed, etc., to obtain ideal granulation effects, providing data support and process reference for large-scale production.

Cost saving: Compared with large-scale production equipment, the 5-liter laboratory granulator has lower costs in terms of energy consumption and material input, which can reduce experimental costs and reduce losses caused by experimental failures.

https://youtu.be/b-bApc_8ijw?si=IVB5R_gldCJTAx5C

Flexible and convenient: It is small in size, relatively simple to operate, easy to install and maintain, and can adjust the position and usage at any time according to experimental needs. At the same time, it can quickly switch different ceramic powder formulas and process parameters to meet diverse experimental needs.
High mixing uniformity: It can fully mix ceramic powder with various additives and other materials to achieve a high mixing uniformity, ensure that the proportion of each component in the mixed product is uniform, meet the formula requirements, and help improve the quality stability of ceramic products.
Good particle quality: The produced ceramic particles have regular shape, uniform particle size, reliable strength, good fluidity, and high granulation rate, which is conducive to subsequent molding, sintering and other processes, and can improve the yield and performance quality of ceramic products.
High production efficiency: The equipment operates stably, has a high level of automation, can be produced in batches, can complete the mixing and granulation process of materials in a relatively short time, improve production efficiency, and meet the needs of large-scale production.

Strong adaptability: It can process various types of ceramic raw materials, including powders of different particle sizes and chemical compositions, and can also adapt to materials of different viscosities. At the same time, the parameters and processes of the equipment can be flexibly adjusted according to different production needs to produce ceramic particles that meet various requirements.



Easy operation: Equipped with advanced control systems, such as PLC control systems, etc., it can monitor the operating status and granulation effect of the equipment in real time, and automatically adjust the process parameters and equipment parameters according to feedback data. It is easy to operate, reduce manual operation errors, and improve production accuracy and reliability.

Environmental protection and energy saving: Some equipment adopts dry granulation, without any additives and intermediates, which not only reduces the waste of powder, but also prevents environmental pollution, and is easy to store and transport. At the same time, the equipment focuses on energy saving in design and reduces energy consumption.
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The glass intensive mixer combines efficient mixing, granulation, and intelligent control in one system. Whether used as a float glass batch mixer, solar glass batch mixer, or specialty glass mixer, it helps manufacturers improve batch quality, production

Related Products

CO-NELE intensive mixers are designed as granulating and pelletizing mixers which produce predictable and reproducible grain sizes.

Just one machine is needed to carry out the two process steps:mixing and granulating/pelletizing.

Technical advantages of CO-NELE mixing granulator

High spheroidization rate, uniform particle size, good particle shape and strong particle density

Rotary mixing drum and granulation tool set are controlled by variable frequency, the speed can be adjusted, the particle size can be controlled by adjusting the speed, and the particle size can be adjusted online

Unloading method Tipping unloading or bottom unloading (hydraulic control), quick and clean unloading, easy to clean

A complete range of models, from small laboratory (5-10L) granulation to large industrial pelletizing, can meet the needs

It has a wide range of applications and can meet the mixing needs of different industries and various materials

Granulator application industry
ceramics
Molding materials, molecular sieves, proppants, varistor materials, dental materials, ceramic tools, abrasive materials, oxide ceramics, grinding balls, ferrites, etc.

building materials
Porous media of bricks, expanded clay, perlite, etc., refractory ceramsite, clay ceramsite, shale ceramsite, ceramsite filter material, ceramsite brick, ceramsite concrete, etc.

Glass
Glass powder, carbon, leaded glass frit, waste glass slag, etc.

metallurgy
Zinc and lead ore, alumina, carborundum, iron ore, etc.

chemical
Slaked lime, dolomite, phosphate fertilizers, peat fertilizers, mineral materials, sugar beet seeds, fertilizers, phosphate fertilizers, carbon black, etc.

Environmental friendly
Cement filter dust, fly ash, sludge, dust, lead oxide, fly ash, slag, dust, etc.

Carbon black, metal powder, zirconia

granulating and pelletizing mixers

Working Principle & Core Technology

CO-NELE laboratory intensive mixer is a high-shear forced mixing system for laboratory R&D, batch testing and pilot scale-up. It delivers 3D circulating mixing to homogenize, knead, disperse and granulate dry, semi-dry, plastic and high-viscosity pasty materials with zero dead mixing zones.
As a reliable laboratory intensive mixer for scale up, it supports linear and repeatable data migration from lab trials to industrial production. All mixing parameters including speed, time and material ratio can be directly applied to mass production lines, minimizing R&D costs and shortening material iteration cycles. It serves as a professional pilot to production mixing machine for research institutes and manufacturing enterprises.
Equipped with precision paddles and high-torque drive, this high shear lab kneader eliminates material segregation and uneven granulation, ensuring consistent mixing quality for small-batch formula tests.

Technical Parameters & Performance Features

CO-NELE CR and CEL series intensive mixer cover full lab and pilot capacity ranges, including classic 5–10L compact models for precise formula testing and larger units for pre-production verification.
Multi-functional: integrated mixing, granulation, coating and kneading

CR & CRV Series Model Selection

CO-NELE laboratory intensive mixers are divided into standard CEL series and enhanced CR series to match different batch volumes and material processing demands.
CELSeries (CEL1, CEL5, CEL10): Compact and cost-effective for daily formula comparison, dry/plastic material mixing and university lab tests. The 1–10L small-batch models are the most popular for preliminary new material research.
CR Enhanced Series(CR02, CR04, CR05): Upgraded structure and power for high-viscosity paste kneading, large-particle granulation and continuous pilot testing, ideal for enterprise pre-production verification and complex material development.
All models support accurate linear scale-up, enabling fast technical conversion from laboratory data to industrial mass production.
Laboratory Intensive Mixer
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